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D-Series Stretchwrappers

HIGH PROFILE, LOW PROFILE, or OVERHEAD?

Whether you choose a high or low profile machine, or an overhead machine, depends on your material handling.

HIGH PROFILE machines, with a basically square turntable 12" above the floor, are usually loaded by fork-truck, straddle-truck, or a conveyor at least 18" or taller, power or gravity, if equipped with a round conveyorized turntable. High-Profile Spiral Stretchwrapper with Prestretch

It is much easier, and quicker, to load and unload a square turntable with a fork-truck, which is why the high profile machine is preferred in all-fork-truck operations.

A high profile machine, with its larger wheels under the turntable, will require slightly less maintenance over its long lifetime when compared to a low profile machine. Low-Profile Spiral Stretchwrapper with Prestretch

LOW PROFILE machines, with a round turntable 3" above the floor, and a ramp from the floor to the turntable, are usually loaded by pallet-jack, or a mixture of pallet-jacks and fork-trucks, or 6" to-7" high gravity conveyor (without the ramp.) The low profile design will not allow a power conveyor to be installed on the turntable.

Sometimes pallets are loaded while sitting on the machine's turntable, a convenient lazy-susan, then wrapped and removed. The low profile is usually preferred because the top of the load being stacked does not end up quite so high above the floor, making it easier and faster to load. Overhead Spiral Stretchwrapper with Prestretch

OVERHEAD machines (RA-80) wrap a load which is sitting on the floor, or it is designed for use over conveyors, scales, or to wrap on AGV (Automatic Guided Vehicles), towlines, or ASRS (Automatic Storage and Retrieval System) vehicles.

With no load weight limits, it can wrap heavy or light loads. Because the load is not rotated, unstable loads are not a problem to wrap.

It is available in three configurations; beam-mount, wall-mount, or freestanding.

Because they are more expensive than turntable machines, take more floor space to operate (but not when idle), and pose an additional safety concern due to the film arm's high-speed rotation, the use of these machines is limited to instances where materials handling needs dictate their use.

GENERAL CONSTRUCTION

Unlike most competitors, Durapak uses no sheet metal or "formed steel" (some even use plastic parts) to manufacture our D-Series machines.

Structural steel is vastly superior to "formed" steel or plastic, and is one of the many reasons Durapak can offer its incomparable 5 year PLUS Warranty.

"Formed steel" can make a machine look larger and more impressive but tends to warp or "sag" over time, particularly under loading, destroying the structural integrity of the equipment. "Sagging" is not obvious while a machine is new and "under warranty." It is very obvious later when component parts repeatedly and quickly wear out as the machine ages and settles.

Plastic components can also make a machine look larger and more impressive, but everything plastic breaks; it is only a question of "when."

Durapak's pride in manufacturing is evident when one notices that welds are both ground and polished.

All steel receives a full primer coat after both steam and "brush" (solvent) cleaning, plus a polyurethane enamel finish coat. Moving parts are painted "OSHA" Yellow, the standard basic machine color is "OSHA" Blue.

HIGH PROFILE FRAME CONSTRUCTION

This structural steel machine is fabricated from 6" x 2" x 3/16" structural tubing and 8 x 2 x 3/8" structural steel tubing.

Video: High Profile, Spiral, Semi-Auto, Prestretch, Photo Eye*

An uneven floor is not an obstacle to this equipment.

This machine is forklift portable from BOTH the front and the rear.

HIGH PROFILE TURNTABLE CONSTRUCTION

The standard 48" x 48" x 3/8" steel diamond-plate turntable (anti-skid) incorporates a 3" x 1/4" protective skirt for drive component and operator safety. (Larger turntables are available.)

The top of the turntable is an easy-to-use 12 1/4" from the floor.

Standard maximum pallet size is 60" x 60". The turntable clears the film elevator by a safe 14" so that overhanging loads can be wrapped safely. High Profile Turntable

Standard rotating capacity of the equipment is 3,000#. (4,000# for machines with semi-automatic controls. Higher capacities to 10,000# are available.) Rotating capacity is a safety feature which keeps the equipment from being damaged should a component fail or an operator jam the turntable. Rotating capacity should be relatively close to the maximum actual pallet weight for safety. Static capacity is the ability of the equipment to hold weight, and is over 15,000 pounds.

Right angle, direct friction drive of the turntable is utilized because it offers the safest, most efficient means of transferring power. The right-angle reducer and ALL reducers in this Durapak machine are covered by a LIFETIME warranty.

The "D" Series 9 r.p.m. turntable is driven by a 3/4 h.p. A.C. T.E.F.C. motor. (Increased and/or variable speeds, and "Soft-start" are available options.) The "E " Series turntable rotates at 7 r.p.m. and is driven by a 1/2 h.p. thermally protected motor.

The turntable is supported by a wide-track three-point suspension system to spread the load on the turntable evenly. It is an engineering principle that three points - no more and no less - always determine a plane.

The drive wheel is 8" x 2" polyurethane coated steel as are the two self-aligning front casters. Self-aligning casters are critically important to troublefree operation because it is virtually impossible to align a fixed caster so that it tracks perfectly with the rotation of the turntable. Misalignment results in premature wear or possible delamination.

Durapak's casters are bolted in place, not welded and difficult to replace as are many competitor's casters.

Durapak uses the largest diameter turntable support casters in use in the industry. Large diameters result in slower rpm's and, therefore, increased industrial lifetimes.

Durapak's caster bearings are greasable to increase their lifetime even further.

A two bolt, self-aligning flange bearing is bolted to the underside of a pedestal which is part of the base frame of the machine. The turntable is held in place by a cold-rolled steel 1 1/4" stub shaft which is an integral part of the machine's turntable and passes through the flange bearing. A removable collar on the steel stub shaft combines the turntable and base frame into one unit. The self-aligning bearing automatically adjusts for any misalignment.

Unlike many competitors who depend upon the weight of the turntable and load to create downward force for the drive system, Durapak created a method of pre-loading the turntable.

Pre-loading permits Durapak to place a load anywhere on the turntable and not have the turntable tilt, shift, or stall as the load weight revolves.

This eliminates the necessity to place a load in the center of the turntable.

Durapak's special pre-loading design permits adjustment of the amount of friction between the drive wheel and the bottom of the turntable. This assures the proper force needed to drive any load regardless of weight, placement on the turntable, or film thickness, and further assures positive turntable alignment time after time. Because the turntable always stops in the same place, a forklift driver does not have to realign himself with the load after the wrap cycle.

A Ring-gear turntable drive is an available option.

LOW PROFILE FRAME CONSTRUCTION

This structural steel machine is fabricated from 6" x 2" x 3/16" structural tubing.

Video: Low Profile, Full Web, Variable Speed*

Unlike almost all other low-profile machines, Durapak's low-profile systems are designed with a structural steel frame, not built by attaching components to a steel plate (warpable) laying on the (uneven?) floor.

The top of the turntable is an easy-to-use 2 7/8" from the floor, making the machine easily loadable/unloadable even by handjacks when the machine is ordered with Durapak's optional 4' by 4' by 1/4" steel plate ramps with their four - 1/4" support ribs for 15,000# roll-over capacity. (Different ramp sizes/configurations are available options.)

LOW PROFILE TURNTABLE CONSTRUCTION

The standard rotating capacity of the standard low profile is 3,000#. (4,000# for machines with semi-automatic controls. Higher capacities to 10,000# are available.)

The turntable is supported by eight (or more) 4,840# rotating capacity (11,280# static capacity) 1 1/2" steel cam-rollers plus a two-bolt flange-bearing. Each roller and bearing is sealed for extended life. Low Profile Turntable

The turntable is held in center by a 1 1/4" cold rolled steel stub shaft, and is protected by a structural steel safety-surround.

The location of the turntable support cam-rollers, plus the location and elevation of the internal frame members will not allow the turntable to warp while being loaded/unloaded.

The standard turntable is 60" diameter, manufactured from 3/8" cold-rolled steel plate. (Larger or thicker turntables are available.)

Maximum standard pallet size is 48" x 48". The turntable clears the film elevator by a safe 12" so that overhanging loads can be wrapped safely.

The "D" Series turntable is driven by 3/4 h.p. T. E. F. C. A.C. motor at 9 r.p.m. (Increased and/or variable speeds, and "Soft-start" are available options.) The "E" Series turntable rotates at 7 r.p.m. and is driven by a 1/2 h.p. thermally protected motor.

The motors speed reducer and ALL reducers in this Durapak machine are covered by a LIFETIME warranty.

The turntable is rotated by a ANSI #50 roller chain with over 6200# tensile strength.

A spring-loaded take-up idler sprocket keeps the chain tight without excessive tension, virtually eliminating wear, and also providing torque limiting protection for the turntable drive system.

The turntable drive chain is enclosed for safety.

This machine is fork-truck portable from BOTH the front and rear.

OVERHEAD FRAME CONSTRUCTION

Overhead Spiral Stretchwrapper with PrestretchThis equipment is available in three configurations; beam-mount, wall-mount, or freestanding.

The structural steel frame system is fabricated from 6" x 6" x 3/16", 3" x 3" x 3/16, and 2" x 6" x 3/16" structural tubing and 1/2" steel plates. Importantly the machine's frame spreads the weight of the unit, through it's leg members to the floor. The width of the leg frame members distributes torque loads. Both designs protect the wall/beam it is fastened to.

Each leg's base plate has a hole for customer lagging.

This machine is forklift portable when lying on its back.

OVERHEAD SAFETY PROTECTION

For safety purposes, there is an 14" clearance between the film tower and the machine support legs (4" if the machine is equipped with pre-stretch.)

An electric eye focused ahead of the film tower and a interconnected bumper-guard stops the film tower's rotation if anything, including your product, is in the way of its safe rotation.

If selected as an option, electromechanical braking on a separate pinion stops the tower rotation in approximately two inches, even in cases of complete power failure ("Dead-Man"), without damage to the drive motor/reducer.

Most overhead stretch wrappers stop rotation with the drive motor/reducer, which is hard on these components - especially if the machine rotates at high speed as ours does.

Also, stopping with the motor means that there is no mechanism to stop the tower rotation if power is interrupted.

We STRONGLY suggest selection of this option to preclude personnel injury from tower rotation in a darkened warehouse in cases of power failure.

Safety-screening in many forms, including full screening with electric eyes guarding each personnel or product opening is available as options.

OVERHEAD FILM TOWER SUPPORT

The rotary-arm film tower, which is constructed of 4" x 4" x 3/16" structural tubing and 1/4" cold-rolled steel, is suspended from a 20" diameter Rotek-style geared ring-gear mounted to a 6" x 6" structural tube reinforced by three 3" x 3" structural tubes. The ring-gear has a 35,000 pound capacity.

The 3/4 hp. D.C. motor and reducer for film tower rotation engages the geared ring-gear via a heavy-duty pinion.

The reducer, and ALL reducers in this equipment, is protected by a LIFETIME warranty.

DURAPAK's anti-friction design eliminates the industry-wide problem of support caster lubrication and wear by eliminating all casters. It also eliminates problems associated with chain and sprocket or V-belt drive systems.

The speed at which the tower rotates is adjustable to 14 r.p.m.; the motor is protected by a current limiter and fusing.

Gradual acceleration, deceleration, and positive alignment tower circuitry allow for high production rates without risking machine component fatigue.

SPIRAL OR FULL-WEB?

Spiral Stretchwrapper with PrestretchFull-Web Stretchwrapper with PrestretchThe choice of spiral or full-web equipment depends on your product(s), and production rates.

Video: High Profile, Full Web, Film Tension Knob*

Video: High Profile, Spiral, 30 Inch Film*

If your pallet loads will vary in height, spiral is the only way to go.

If you need an Overhead stretchwrapper, spiral is the only way it is available.

If your loads are of a relatively consistent height, and under 60" tall, full-web will use less film, saving you money.

Full-web machines are five times faster in their wrap cycle when compared to spiral because they only revolve the turntable 2-3 times vs. 10-12. Remember that it still takes the same amount of time to load and unload pallet loads, however.

STANDARD BRAKE SYSTEMS and PRE-STRETCHED FILMS

E-Series Stretchwrapper without Prestretch Standard Brake (no Prestretch) Full-Web Stretchwrapper without PrestretchOne of Durapak's standard brake systems for this equipment is an electromechanical brake system. This system stretches the film by mechanically restricting (friction) the roll of film.

Video: High Profile, Spiral, Film Brake, Manual Controls*

The machine operator determines the stretch level by manually adjusting the "Film Tension" knob on the control console.

Both standard brake systems are designed to utilize film rolls to 30" for spiral machines, 60" for full-web.

This electromechanical brake system is the best system for using the new "prestretched" films.

Where machine cost is paramount, our counterbalanced, position-lockable manual-raise film elevator featuring a friction film brake is the economic winner.

Special electromechanical braking systems for stretch netting (instead of film) are available as options for "D" series machines.

DURASTRETCH PRE-STRETCH SYSTEMS

Durapak offers it's customers a choice from two non-powered and two powered pre-stretch systems in place of our standard brake systems.

Video: High Profile, Spiral, Semi-Auto, Prestretch, Photo Eye*

Durastretch I, a non-powered pre-stretch, is available at no additional charge on electric spiral film elevator equipped equipment, the other systems are low-cost options.

See Durapak's "Guide to Pre-stretch" for operational details. Click on the "Prestretch?" tab above.

Durastretch III is not available on the RA-80 due to design considerations.

FILM MAST

The film mast on all Durapak equipment is formed from 6" x 6" x 5/16" or heavier structural "H" beam and 1/2" cold-rolled steel plates.

Some competitive uprights are manufactured from as little as fence pipe, and they raise and lower their film carriage (spiral) on concaved fence-gate casters.

The standard spiral or full-web tower height is designed to wrap loads to 60" in height. Semi-automatic spiral machines have a 72" wrap height. Additional wrap height is an option.

SPIRAL FILM ELEVATOR (ELECTRIC)

The spiral film elevator on all Durapak electric elevator "D" series machines is mounted to Durapak's structural steel upright by four 1,660# capacity 3/4" cam followers plus four thrust blocks.

Video: High Profile, Spiral, 30 Inch Film*

Video: High Profile, Spiral, Film Brake, Manual Controls, 30 Inch Film*

Video: High Profile, Spiral, Prestretch*

Durapak supports its film elevator on the mast at both the top and the bottom, unlike most competitive manufacturers who only support their elevator at the bottom, insuring low-friction alignment for years of trouble-free use.

Durapak's film elevator is placed over the machine frame, away from the operator's work area. Some manufacturers side-mount their elevator, so that it raises and lowers in the work area, over the operator's feet.

A spiral film elevator is lifted by a number 50 ANSI chain that has a ultimate strength of over 6,200 pounds, more than 40 times the weight of the elevator and film, requires negligible maintenance, and cannot become misaligned as a rack-and-pinion system can, causing premature wear or breakage.

Some manufacturers use two separate chains to lift the film elevator. This is necessary in their machine design to keep the elevator aligned in the tower without jamming. Because two chains will not stretch equally, only one chain actually carries the weight of the film elevator.

Also, a two-chain lift is no stronger or safer than a single-chain lift if it is connected to the elevator motor/reducer by a single chain. "A chain (or film elevator lifting mechanism) is as strong as it's weakest link."

Some manufacturers use plastic-covered fabric belts to lift the film elevator. These belts fray and can be cut. They lose their ability to lift weight as they age.

It is not possible to visually determine when these belts need to be replaced. Durapak does not feel that this is a safe method to use in an industrial environment.

Also, because the belts wind on top of themselves, changing the take-up reel's diameter, the film elevator runs faster the higher the film elevator is raised. This fact effects the security of the wrapped load.

For employee safety, Durapak's film-elevator's chain is covered by a 1/4" steel plate to eliminate pinch points.

Durapak's lift chain is linked to 1/2" cold-rolled steel.

Durapak's design places the 1/4 h.p. T.E.F.C. high-efficiency permanent-magnet D.C. elevator motor and reducer inside the structural steel frame, protecting them from damage.

This reducer, and all reducers in this equipment, is protected by a lifetime warranty.

The elevator lift unit is further protected by override limit switches, current limiting, and fusing.

The speed of the elevator ascent and decent is adjustable from the control console.

The standard tower height is designed to wrap pallets to 60" in height using 20" film. Semi-automatic spiral machines have a 72" wrap height. Additional wrap height is an option.

The safety limit switch preventing film elevator overtravel is protected by the 5/16" structural "H" beam.

Because of DURAPAK's design, film on Low Profile and RA-80 Overhead machines can be applied to within 1" of the turntable, conveyor or floor over which the machine has been installed. (Actual results depend on the type and gauge of film used - some films neck-down more than others, and some have longer core extensions past the end of the film. Both effect how close to the turntable, conveyor top or the floor the film will actually come.)

BASE-ROPING BAR

Base-Roping Bar - Click to enlargeAll Durapak equipment (except the RA-80 Overhead) features a fully-adjustable base-roping bar, which allows a variable amount of film to be "roped" at the bottom of the load to help secure the load tightly to the pallet while using less film overall.

Video: Film Clip, Base Roping Bar*

This standard feature alone saves enough film during the equipments lifetime to pay for the machine.

STANDARD FULL-WEB MANUAL CONTROLS (Turntable Machines)

The machine operator turns on the turntable after tucking the end of the stretch-film into the load. When he has sufficient film around the load he turns the machine off.

Any time the operator turns the turntable rotation "Off" he stops the wrap process.

MANUAL FULL-WEB CONTROL PANEL FEATURES "On-Off" Main Power Switch "On-Off" Turntable Switch Film Tension (If electromechanical brake equipped) Main Fuse Power Indicator Lamp

SEMI-AUTOMATIC FULL-WEB CONTROLS OPTION (Turntable Machines)

A variable wrap counter determines the actual number of complete revolutions and automatically stops the machine at the end of the wrap cycle. This results in all programmed wraps being complete and insures repetition of the programmed wrap cycle.

SEMI-AUTOMATIC FULL-WEB CONTROL PANEL CONTROLS Power On/Off - Emergency Stop Cycle Start Film Stretch Power Indicator Lamp Main Fuse

SEMI-AUTOMATIC FULL-WEB INTERNAL CONTROLS Wrap Counter

FILM MANDREL

Durapak's film mandrel accepts all 3 inch "nominal" internal core sizes without adjustment. This is important because film cores vary greatly - even with the same film manufacturer.

Video: High Profile, Spiral, Film Brake, Manual Controls, 30 Inch Film*

Some equipment manufacturer's film mandrels have to be manually adjusted to these random core sizes.

MANUAL-LIFT SPIRAL MACHINE CONTROLS

The "E" series 7 r.p.m. turntable is rotated by depressing an electric foot switch. The turntable drive motor is thermally protected.

NOTE: "E" Series machines are upgradable to all electric "D" Series spiral machine at a later date.

STANDARD MANUAL ELECTRIC SPIRAL CONTROLS (Turntable Machines)

The "D" series machine operator turns on the turntable after tucking the end on the stretch-film into the load. When he has sufficient film at the bottom of the load he holds the film elevator switch in the "Up" position. The film elevator rises, wrapping the sides of the load. At the top of the load the operator centers the elevator switch (or releases it), allowing film to wrap the top of the load, if desired. Holding the film-elevator switch "Down" cross-wraps the sides of the load. Any time the operator turns the turntable rotation "Off" he stops the wrap process.

Safety switches prevent the operator from trying to raise or lower the film elevator beyond the limits of the equipment.

MANUAL SPIRAL CONTROL PANEL FEATURES (Turntable Machines): "On-Off" Turntable Switch "Up-Off-Down" Film Elevator Switch Film Elevator Speed control Film Tension (If electromechanical brake equipped) Main Fuse Power Indicator Lamp

SEMI-AUTOMATIC SPIRAL CONTROLS OPTION (Standard on RA-80 Overhead)

Variable wrap counters determine the actual number of complete revolutions and automatically initiates and stops elevator movement. This results in all programmed wraps being complete and insures repetition of the programmed wrap cycle.

Video: Durastretch III, DC Power Control Board, Gear Box, Photo Eye, Limit Switches*

Adjustable top and bottom wrap-height-control limit switches are included. The bottom limit switch is pre-set at turntable level, but can be adjusted if required.

If the operator needs to reinforce part of the wrap - maybe there's a hole in the film - he can do so without rewrapping the entire pallet, wasting time and film. Holding the "Start" button stops the film elevators movement, reinforcing the required area, but continues the machines program when the button is released.

Stopping the machine before the cycle is complete, then restarting it, restarts the wrap cycle in upwards or top band cycle, convenient for applying top sheets.

SEMI-AUTOMATIC SPIRAL CONTROL PANEL CONTROLS Power On/Off - Emergency Stop Cycle Start Elevator Up/Down Manual Jog Switch Film Tension Power Indicator Lamp Main Fuse Rotary Arm Jog (RA-80 Overhead) Load Holding and/or Post-stretch Adjustment (RA-80 w/ power prestretch) Safety Eye indicator lamp (RA-80)

SEMI-AUTOMATIC SPIRAL INTERNAL CONTROLS Film Elevator Speed Film Elevator Ascent vs. Decent Ratio Top Wrap Timer Bottom Wrap Timer Adjustable Rotary Arm Speed (RA-80 Overhead) Adjustable Rotary Arm Acceleration/Deceleration Rate (RA-80)

ELECTRIC EYE OPTION

Video: High Profile, Spiral, Semi-Auto, Prestretch, Photo Eye*

A popular spiral option is our Automatic Pallet Height Sensing (Electric Eye). With the Electric Eye the operator does not have to move the top limit switch to the height of the pallet. The machine automatically finds the top of the load. Semi-automatic Controls are also required for the Eye to function.

CYCLE PAUSE (Standard on RA-80 Overhead)

"Cycle Pause" is another option available on all semi-automatic machines.

"Cycle Pause" interrupts the wrap cycle so it can be continued later from that point. This eliminates the potential time and film loss involved in restarting the wrap program if the machine is stopped with a load partially wrapped. This button comes in handy at the end of each and every roll of film used. The film savings over the long life time of the equipment can be significant.

If one wants to apply top sheets for either security or watertightness they must be applied with full film layers both under and over the bottom edges of the top sheet. Inside and outside film layers grip the top sheet so it can't blow or be pulled out, and keeps moisture from running down the top sheet - under the side wraps - into the load.

With the "Cycle Pause" switch, the operator can stop the wrap cycle when the unit has partially wrapped the top of the pallet so the top sheet can be applied by the operator with a full film layer(s) under it. The machine continues its wrap cycle and over-wraps the top sheet automatically with the programmed number of top wraps when the "Start" switch is again cycled. This insures that the load receives maximum protection while eliminating the wasted time and film involved in completely wrapping the pallet twice.

TURNTABLE JOG (Standard on RA-80 as "ROTARY ARM JOG")

"Turntable Jog" is another option available on all semi-automatic machines.

"Turntable (Rotary Arm) Jog" allows the turntable (rotary arm) to be partially or completely rotated manually, without engaging a complete wrap cycle.

This is handy when hand-stacking boxes, straightening a top sheet, or reinforcing part of a load.

VARIABLE SPEED and SOFT-START OPTIONS (Both Standard on RA-80 Overhead)

Variable Speed and Soft-Start are two options available on all "D" Series machines, manual or semi-automatic controls.

Video: Low Profile, Full Web, Variable Speed*

For light, or unstable loads, Soft-Start gradually (adjustable) accelerates the turntable (or film tower) to it's ultimate rpm.

With Variable Speed, which includes Soft-Start, the ultimate rpm is adjustable also (to 12 rpm on turntable machines, 14 rpm on the RA-80 Overhead.)

On the RA-80, or any Variable Speed turntable machine (Not Soft-Start), the film tower (Turntable) gradually decelerates to "stopping speed" on the last half of the last revolution.

TOP PLATTEN OR LOAD STABILIZER OPTIONS

Top plattens, or load stabilizers, place a hold-down foot on the top of a pallet load to help prevent merchandise from falling off of the load during the wrap process.

Video: Low Profile, Spiral, Top Platten, Custom Machine*

At one time they were quite common. However, the invention of powered prestretch, and refinements in Soft-Start, as well as the perfection of the RA-80 Overhead stretchwrapper have made them less useful.

For a top platten to be effective, the top of the pallet-load must be relatively flat, and generally of the same length and width.

A stabilizing arm, with a padded disk (or square, sized to the load) is manually or semi-automatically lowered onto the top of the merchandise before the wrapping process begins.

Depending on the variation in load heights to be wrapped the arm can be controlled either pneumatically (less expensive) or electrically.

The purpose of this device is to stabilize the load for wrapping, it is not designed as a compression platten.

DUAL TURNTABLE OPTIONS

Both high and low profile turntable machines are available with two turntables, served by a single roll of stretch film. This configuration increases machine and operator output without increasing the machine cost significantly.

ELECTRICAL

Simple, reliable 115 V., 10 amp.(15 amp with powered prestretch) AC electrics are used. The power cord plugs into a standard wall outlet. (Voltage or phase conversion are available options.)

All plug-in relays are interchangeable and feature base activation indicator lights, contact activation flags, and press-to-test buttons to verify performance and speed troubleshooting.

Durapak uses no PLC, custom "microprocessor" or "discrete logic" (solid state) control circuits. These can be difficult or impossible to trouble-shoot, and expensive or impossible to repair. Special test and/or programming equipment, and specialized technical knowledge, is often necessary. Replacement boards or modules can be very expensive.

As stated during the discussion, no special parts are required. All components of this equipment are of U.S. commercial manufacture and are readily available at most supply houses world wide.

Separate line and individual component fusing is utilized to provide maximum equipment protection and safety. (Thermal motor protection only on manual-lift spiral machines.)

Wiring is to the entire National Fire Protection Association's N.E.C. (National Electrical Code) standards, not just the section on Industrial Machinery (Article 670 - which covers supply conductors and nameplate data only) some manufacturers claim as compliance.

Only Underwriter's Laboratory (U.L.) listed/approved components are used; the control console is NEMA 12 rated.

All motors are T.E.F.C. (Totally Enclosed, Fan Cooled). This machine is not designed for wash-down or use outside - in the rain.

For safety, all main-frame wiring is internal to eliminate the potential of an employee tripping over exposed conduit.

Again for personnel safety, all machine components are metal, and bonded.

No (static-producing) plastic machine components are used.

DOCUMENTATION

All Durapak customers receive full documentation on the products they purchase. Durapak's manuals include:

Complete equipment specifications, including all options.

An initial installation and start-up guide.

Complete operating instructions for each individual control, explaining what each does and how they are used, with location drawings.

A complete machine operations guide, explaining step-by-step how to use the equipment.

A complete equipment description, including indexed drawings, for all components of the machine, with part numbers and quantity information.

A complete set of electrical schematics.

A complete preventative maintenance guide, explaining each task completely.

A complete troubleshooting guide, explaining step-by-step what needs to be checked if any part of the machine does not function.

A recommended spare parts list for the equipment.

A "Troubleshooting Assignment List" relating each electrical component to the electrical schematics by line number.

Major component manufacturers parts bulletins/manuals.

The final, signed, "Quality Control Check List".

FLOOR SPACE REQUIREMENTS & SHIPPING WEIGHT (Turntable Machines)

 

 

Expect an approximate shipping weight of 1,500# for the "D" Series and 1,000# for the "E" series machine.

RA-80 OVERHEAD FLOOR SPACE REQUIREMENTS AND SHIPPING WEIGHT

   

This Equipment is available in three configurations, beam-mount, wall-mount, or freestanding.

The machine's "footprint" can be modified to a customer's particular needs.

Expect an approximate shipping weight of 2,200# for the Beam of Wall mount and 2,500# for the Freestanding.

MISCELLANEOUS

Many "custom" options are available. Consult your Durapak representative.

To facilitate simple installation in your plant as soon as it arrives, each system is completely assembled and tested prior to shipment. Dual-turntable and bolt-on-mast machines are disassembled for shipment - all others ship ready for use.

We encourage and invite customers to participate in the final inspection and testing of their equipment before it leaves our plant.

Durapak machines are manufactured in the United States, by a U.S. owned Corporation.

All machines are shipped F.O.B. Harahan, Louisiana (70123).

* All videos can be viewed with Windows Media Player.  For a free download click the link on the left.

Construction

HIGH PROFILE, LOW PROFILE, or OVERHEAD

GENERAL CONSTRUCTION

HIGH PROFILE FRAME CONSTRUCTION 

HIGH PROFILE TURNTABLE CONSTRUCTION

LOW PROFILE FRAME CONSTRUCTION 

LOW PROFILE TURNTABLE CONSTRUCTION

OVERHEAD FRAME CONSTRUCTION  

OVERHEAD SAFETY PROTECTION 

OVERHEAD FILM TOWER SUPPORT

SPIRAL OR FULL-WEB

FILM MAST

SPIRAL FILM ELEVATOR (ELECTRIC)

BASE-ROPING BAR

FILM MANDREL

MANUAL-LIFT SPIRAL MACHINE CONTROLS  

STANDARD MANUAL ELECTRIC SPIRAL CONTROLS  

SEMI-AUTOMATIC SPIRAL CONTROLS OPTION  

STANDARD FULL-WEB MANUAL CONTROLS 

SEMI-AUTOMATIC FULL-WEB CONTROLS OPTION

Stretch Systems

STANDARD BRAKE SYSTEMS

DURASTRETCH PRE-STRETCH SYSTEMS

Options

ELECTRIC EYE OPTION  

CYCLE PAUSE  

TURNTABLE JOG  

VARIABLE SPEED and SOFT-START OPTIONS  

TOP PLATTEN OR LOAD STABILIZER OPTIONS  

DUAL TURNTABLE OPTIONS  

CONVEYOR OPTIONS

Specifications

ELECTRICAL

DOCUMENTATION

FLOOR SPACE REQUIREMENTS & SHIPPING WEIGHT  

RA-80 OVERHEAD FLOOR SPACE REQUIREMENTS AND SHIPPING WEIGHT

MISCELLANEOUS

WINDOWS MEDIA PLAYER DOWNLOAD

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Copyright © 1979-2008 Durapak ALL RIGHTS RESERVED